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Decoration Techniques / Flock Printing

Flock Printing for Custom Apparel

The velvet-touch print: thousands of tiny fibres stand upright in adhesive, creating a soft raised surface that flat ink cannot imitate. Retro, premium, tactile — and approved on a physical strike-off before bulk.

Build Your Garment Brief All Techniques
Close-up of velvet-texture flock print on a garment

Overview

One Design. Several Layers.

Flock printing glues upright fibres to the garment in the shape of your design. The result is judged as much by touch as by sight.

Artwork

Bold shapes and lettering flock beautifully. Very fine detail and small text lose definition in the fibre surface.

Quantity

Screen-based process with setup per colour. Artwork detail, coverage, fibre choice and planned quantity affect the quote.

Surface

Cotton, fleece and stable knits flock well. Stretchy or heavily textured fabrics weaken adhesive contact.

Result

A dense velvet surface with soft raised feel. Fibre length sets the character: short is suede-like, long is plush.

Suitability

Is This a Flock Printing Job?

Flock is a statement finish — strongest where touch matters.

T-Shirts

Retro logos and varsity lettering are the classic flock applications on cotton tees.

Hoodies & Sweatshirts

Excellent on fleece — the velvet print complements the brushed fabric.

Kids & Fashion Pieces

Soft-touch graphics for children’s wear and fashion collections where tactile quality sells.

Performance Wear

Not recommended — stretch and moisture management conflict with the adhesive layer. Silicone printing is the better raised route there.

Choosing Flock Printing for Hoodies or T-Shirts

If your garment is a hoodie or T-shirt, add flock printing to the brief: style, fabric and weight, artwork, print placement and size, the pile look you want, and planned quantity. Hoodie and T-shirt pages cover base options; we confirm what can be sampled.

How It Works

How Flock Printing Behaves on Fabric

Adhesive is screen-printed in the design shape, then fibres are driven into it electrostatically — standing on end like a carpet.

Adhesive Layer

The adhesive is the print: its screen defines the design edges. Deposit control decides both sharpness and bond strength.

Fibre Application

Charged fibres shoot upright into the wet adhesive. Density and length are set by fibre choice and flocking time.

Materials

Choose Materials After the Fabric

Fibre and adhesive are matched to the garment and the target feel.

Nylon Flock

The standard: dense, resilient velvet surface in a full colour range.

Rayon Flock

Softer, more lustrous pile for a dressier vintage look.

Adhesive

Plastisol or water-based adhesives chosen against fabric and wash requirements — the bond is the product.

Process

From File to Finish

From artwork to velvet print — adhesive control is where quality is decided.

01

Review

Artwork is checked for flock feasibility: minimum detail size, gaps and text height.

02

Make Screens

One screen per colour for the adhesive layers.

03

Print Adhesive

Adhesive is printed in the design shape with controlled deposit.

04

Flock

Fibres are applied electrostatically into the wet adhesive until fully covered.

05

Cure

Heat bonds adhesive and fibres permanently to the garment.

06

Clean

Loose fibres are vacuumed and brushed from the finished print.

07

Inspect

Coverage density, edge sharpness and adhesion checked; rub and wash tests per batch.

Pricing

What Changes the Quote

Flock prices like a specialty screen print with a material premium.

Setup

One screen per colour, same as screen printing, plus flocking station setup.

Run

Fibre material cost scales with print area. Large velvet areas cost more than small logos.

Conditional

Multi-colour flock and flock-over-print combinations need test strike-offs before final pricing.

Quality Control

What a Failed Print Looks Like

We inspect against these known failure modes — agreed before production.

Bald Patches

Thin fibre coverage showing adhesive beneath. Flocking time and adhesive deposit are checked at first-off.

Fibre Shedding

Loose fibres after washing — under-cured adhesive. Cure is verified and wash-tested per batch.

Ragged Edges

Fibres landing outside the design edge. Adhesive screen quality and cleaning process are the controls.

Crushing

Pile flattened by poor packing or ironing. Care instructions are set and packing protects the print face.

Adhesive Bleed

Glue spreading past design edges under the pile. Deposit and viscosity are controlled at print stage.

Colour Variation

Fibre lots differing in shade. Fibre from one dye lot is reserved per order.

Sampling

Approve the Physical Result

Velvet cannot be judged on a screen. Touch the strike-off.

01

Artwork Approval

You confirm design, dimensions and fibre colour on a mockup.

02

Strike-Off

A physical flock print on the actual fabric checks density, feel and edges.

03

Pre-Production Garment

The finished garment is your sign-off standard.

04

Bulk Checks

First-off approval, then in-line sampling with rub and wash tests.

Decision Boundary

Flock Printing or Another Route?

Three soft or raised routes — by feel and by garment.

Flock Printing

Upright fibres in adhesive — velvet touch, retro look.

Best for: Logos and lettering on cotton tees and fleece

Puff Printing

Expanded ink — smooth rounded 3D rise.

Best for: Bold graphics with smooth raised surface

Silicone & Rubber

Moulded precise 3D — technical, stretch-safe.

Best for: Performance wear and sharp 3D branding

FAQ

Questions Before Sampling

What does flock printing feel like?

Like velvet or suede — thousands of tiny fibres standing upright in the print area. It is the most tactile print finish available, which is exactly why retro and premium brands use it.

What should I send for a flock printing quote?

To quote flock printing, send the garment style, fabric and weight, artwork, print placement and size, the pile look you want, and your planned quantity, even if it is still an estimate. We then confirm the adhesive and fibre combination, whether a sample is needed, and the production route before pricing.

Is flock printing durable in the wash?

Flock printing bonds short fibres in an adhesive layer to form a pile surface. Wash performance should be assessed on the actual material sample, and the test method, care requirements and acceptance criteria are to be agreed by both parties for the project. Confirm fabric and weight, artwork, print placement and size. Avoid direct ironing on the pile.

Can flock do fine detail or small text?

The fibre surface softens fine detail, so bold shapes and lettering work best. Very small text and thin lines belong to flat print routes — we flag this at artwork review.

How much does flock printing cost?

Flock-printing cost depends on screen setup, print area, colour count, fibre choice and planned quantity. Send the artwork and garment specifications for a written quote.

Send the Actual Job

Send the brief with your garment, fabric, artwork and placement, and planned quantity. We review the flock and adhesive combination, clarify missing details, and agree the quote scope and sample plan.

✓ Vector artwork (AI, EPS or PDF)

✓ Print dimensions in cm

✓ Placement (chest, back…)

✓ Garment style and fabric composition

✓ Garment colour(s)

✓ Fibre colour reference

✓ Quantity per design

✓ Delivery country

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